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What are the effects of the power system of the fermentation turning machine on the performance and efficiency of the equipment?
Release time:2025-11-05 Views:9 Sources:Tai an Zhonglan Xuye Environmental Protection Technology Co., Ltd


This question hits the core correlation point of device performance and is very critical! The power system of the fermentation and flipping machine directly determines the upper limit of the equipments operating capacity and actual operating efficiency, mainly influenced by three dimensions: power output intensity, stability, and adaptability.



1. Power output intensity: determines the "operational strength" of the equipment



The power and torque of the power system directly affect whether the equipment can cope with different working conditions and are the core performance indicators.



• Flipping depth and width: Power systems with higher power (such as large displacement diesel engines and high-power motors) can drive the flipping device to insert deeper into the material pile, while covering a wider operating range. The single flipping volume is increased by 30% -50%, significantly reducing the number of operations.



Material adaptability: Faced with high humidity and high viscosity fermentation materials (such as fresh livestock manure), power systems with insufficient torque are prone to "jamming", while high torque power (such as electric motors with gearboxes, turbocharged diesel engines) can easily flip dense materials and avoid equipment shutdown.



2. Power output stability: affects work efficiency and fermentation effect



The operational stability of the power system directly affects the uniformity of flipping and equipment failure rate, thereby affecting overall production efficiency.



Uniformity of flipping: The power output driven by the electric motor is smoother, which can ensure a constant speed of the flipping blade shaft, more uniform flipping of materials, more sufficient oxygen contact, and can shorten the fermentation cycle by 10% -15%; Internal combustion engines with large power fluctuations (such as old diesel engines) are prone to incomplete local overturning, resulting in fermentation dead corners.



Equipment failure rate: Power systems with poor stability (such as small power motors with large loads, poor quality diesel engines) are prone to overload shutdown, rapid component wear, and other problems. Shutdown maintenance can reduce daily operation time by 2-4 hours, directly reducing production efficiency.



3. Adaptability of power type: determines the "scene efficiency" of the equipment



The characteristics of different power types (internal combustion engines, electric motors) can affect the operational efficiency and overall cost of equipment in specific scenarios.



• Flexibility of homework and site adaptation: Internal combustion engine drives (especially diesel engines) do not require external power sources and can operate continuously in outdoor and non grid areas, avoiding the problem of limited power supply for electric motors. It is suitable for outdoor composting scenarios that require frequent movement, and the coverage rate of homework is increased by more than 40%.



• Operating costs and energy efficiency: The energy consumption cost of electric motor drive is only one-third to one-half of that of diesel engine (electricity cost vs fuel cost), and the maintenance cycle is longer (motor maintenance interval is about 2000 hours, diesel engine is about 500 hours). Long term operation can reduce comprehensive costs by about 30%, making it more suitable for continuous operation in fixed sites.


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